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Leggings tech pack template

High-waist four-way-stretch leggings with a flatlocked gusset and a hidden waistband pocket.

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Your brand · SS27

High-waist leggings

LG-001 · Draft

8 of 8 checks passSample size M18 sheets
5 sizes
XS–XL
Sample size
M
Colorways
3
Target cost a unit
$13.20
Category
Leggings
Fit
Compressive fit with about 15% negative ease; every point measured relaxed, unstretched
Designer
Your brand
Units
cm, measured flat (half)
Factory
Confirm on award

Full-length high-waist leggings in 250 gsm recycled polyester-elastane interlock. 12 cm bonded waistband with a hidden key pocket, four-panel leg with flatlocked seams, triangular gusset, one 71 cm inseam. Sample size M. All measurements in cm, taken flat (half) unless the point is a length.

LG-001 · Your brand · SS2702 / 18

Factory handoff

8 of 8 checks pass

Calculated from the pack itself. Open items are allowed; anything marked to fix blocks a factory handoff.

  • PassEvery point of measure is complete8 points with code, method, tolerance and base.
  • PassPoint of measure codes are uniqueEvery code appears once.
  • PassBody tolerances within half a grade step5 body points checked.
  • PassCritical points are marked4 critical points fail QC outright.
  • PassEvery operation names its stitch and density7 operations specified.
  • PassEvery BOM line has an item and a quantity9 lines with item and quantity.
  • PassSelling markets have their registrations4 markets registered.
  • PassProduct passport dataEvery field ready.
LG-001 · Your brand · SS2703 / 18

Flats

Front and back
Front
Back
  • AFront flat: high bonded waistband, four-panel leg, coverstitched hems (add your drawing)
  • BBack flat: centre back key pocket, gusset, panel seams (add your drawing)
LG-001 · Your brand · SS2704 / 18

Bill of materials

9 lines

Quantities are per garment at the sample size; waste is the allowance on top.

ItemPer garmentUnitWaste
Fabrics
Recycled interlock 250 gsm1.2m8%
Waistband backing 180 gsm0.3m8%
Notions
Elastic tape 20 mm0.8m5%
Thread
Tex 18 textured looper thread420m10%
Tex 24 needle thread200m10%
Labels
Main and size heat transfer1ea2%
Care label, printed1ea2%
Packaging
Hang tag with string1ea2%
Polybag 25 x 35 cm, recycled1ea2%
LG-001 · Your brand · SS2705 / 18

Fabrics

3
ItemCompositionNotes
Recycled interlock75% recycled polyester 25% elastane, 250 gsm, brushed insideLegs, waistband and gusset. Width 155 cm, squat-proof at 4-way stretch 160% across x 100% along.
Waistband backing85% recycled polyester 15% elastane, 180 gsmInner layer of the bonded waistband and the key pocket bag.
Elastic tape100% polyester, 20 mmInside the top edge of the waistband so it cannot roll.
LG-001 · Your brand · SS2706 / 18

Notions

2
ItemQuantityNotes
Silicone gripper (optional)0.6 m8 mm printed gripper inside the hem for high-impact use
Drawcord (optional)1.2 m3 mm flat cord with moulded tips, inside the waistband
LG-001 · Your brand · SS2707 / 18

Labels

4 markets

Main label

Printed heat transfer, 40 x 20 mm, inside the centre back waistband

Size label

Printed with the main transfer

Care label

Printed satin, inside the left side seam 10 cm below the waistband: Machine wash cold 30°C with like colours, do not bleach, do not tumble dry, do not iron, do not dry clean, no fabric softener.

Hang tag

Recycled 350 gsm card with style, size, colour and barcode

Care label artwork

LG-001Machine wash cold 30°C with like coloursdo not bleachdo not tumble drydo not irondo not dry cleanno fabric softener

Markets

MarketSellingLabel languagesLabel rule
United StatesYesENFibre content (75% recycled polyester, 25% elastane), country of origin, care, and your RN or company name.
CanadaYesEN, FRBilingual fibre content and care; CA number or full company name and address.
European UnionYesEN, DE, FR, ES, ITFibre names in each market language; care symbols per ISO 3758.
United KingdomYesENFibre content in English; care symbols per ISO 3758; origin recommended.
LG-001 · Your brand · SS2708 / 18

Threads

2
ItemNotes
Tex 18 textured polyFlatlock and overlock loopers, high stretch
Tex 24 core-spun poly (120 Tkt)Needle thread, waistband and bartacks
LG-001 · Your brand · SS2709 / 18

Graphics

1
ItemNotes
LogoSilicone heat transfer, 4 x 1.5 cm, left hem 8 cm above the edge; stretch-tested to 150% with no cracking
LG-001 · Your brand · SS2710 / 18

Colorways

3 colorways
  • BlackPantone 19-4007 TCX#26262A
  • SlatePantone 18-3905 TCX#6A6A72
  • PlumPantone 19-2311 TCX#58223A
LG-001 · Your brand · SS2711 / 18

Sizing

XS–XL · sample M
ItemValueNotes
Size runXS, S, M, L, XLCompressive fit with about 15% negative ease; every point measured relaxed, unstretched
Sample sizeMThe base column of the graded spec
UnitscmHalf (flat) measurements unless the point is a length

Customer size chart (cm)

MeasurementXSSMLXL
Waist (half)29.530.73233.334.5
Hip (half)39.540.74243.344.5
Inseam68.569.77172.373.5
Front rise30.731.43232.633.3
LG-001 · Your brand · SS2712 / 18

Graded Spec / POM

8 points · 4 critical

Centimetres, measured flat (half) unless the point is a length. Sample size M in bold.

CodePoint of measureTol ±XSSMLXL
WAISTWaist (half)CriticalAlong the top of the waistband, relaxed, edge to edge.0.629.530.73233.334.5
HIPHip (half)Critical20 cm below the top of the waistband, relaxed, edge to edge.0.639.540.74243.344.5
FRISEFront riseCriticalTop of the waistband to the crotch seam, along the curve.0.430.731.43232.633.3
THIGHThigh (half)2.5 cm below the crotch, perpendicular to the leg, relaxed, edge to edge.0.624.525.72728.329.5
KNEEKnee (half)36 cm below the crotch along the inseam, relaxed, edge to edge.0.416.717.41818.619.3
LEG_OPENLeg opening (half)Along the hem edge, relaxed, edge to edge.0.310.410.71111.311.6
INSEAMInseamCriticalCrotch seam down the inside leg seam to the hem edge.0.668.569.77172.373.5
OUTSEAMOutseamTop of the waistband down the side seam to the hem edge.0.698.599.7101102.3103.5
LG-001 · Your brand · SS2713 / 18

Product Options

2
ItemNotes
LengthFull length standard; a 7/8 version shortens the inseam to 61 cm
WaistbandBonded 12 cm standard; a drawcord version adds an eyelet-free internal cord
LG-001 · Your brand · SS2714 / 18

Cutter's Must

3
ItemNotes
GrainGreater stretch running across the body on every piece, with no exception
NapAll pieces one way; knitted stretch fabric shades against the grain
SpreadingSingle-ply or face-to-face lays, 24 h relaxation, no tension on the spread
LG-001 · Your brand · SS2715 / 18

Construction Details

7 operations
  1. 1
    Leg panel seams607 flatlock11 SPISA Butted, no allowance

    Four panels flatlocked so no seam allowance sits against the skin.

  2. 2
    Gusset607 flatlock11 SPISA Butted, no allowance

    Triangular gusset flatlocked in on all three sides, crossing points matched within 2 mm.

  3. 3
    Inseam and rise514 4-thread overlock12 SPISA 6 mm

    Differential feed set so the seam cannot grow; rise crossing matched within 3 mm.

  4. 4
    Key pocket301 lockstitch12 SPISA 6 mm

    Pocket bag 11 x 9 cm set into the waistband backing at the centre back, bartacked at both ends.

  5. 5
    Waistband406 2-needle coverstitch11 SPISA 1 cm

    Bonded double layer, 12 cm finished, 20 mm elastic tape caught in the top edge.

  6. 6
    Hems406 2-needle coverstitch11 SPISA 2 cm

    Turned 2 cm, needles 6 mm apart, gripper caught in on the gripper version.

  7. 7
    Bartacks and finish301 lockstitch14 SPISA 0 mm

    10 mm bartack at the gusset points and the pocket; squat-test one piece per size per colour.

Quality and packing

ItemNotes
QA: measurementsEvery critical point within tolerance on 5 pieces per size per colour, measured relaxed
QA: opacity and recoveryNo show-through when stretched to 150%; waistband recovers fully and does not roll after 20 squats
QA: seamsFlatlock seams flat and skip-free; no needle damage in the interlock
QA: AQLAQL 2.5 major, 4.0 minor, ISO 2859-1 general level II
PackingRolled 12 x 24 cm, one per polybag, 40 per carton by size
LG-001 · Your brand · SS2716 / 18

Costing

$13.20 a unit
CostUSDNotes
Fabric5.60USD per unit at 1.15 m
Trims and elastic0.90USD
CMT6.40USD at 300 units
Packing0.30USD
Total13.20Estimate before the factory quote
LG-001 · Your brand · SS2717 / 18

Traceability

4 tiers
  1. 1
    Cut, sew, finish and packYour cut-and-sew factory · Confirm on awardSocial audit (SMETA or amfori BSCI)
  2. 2
    Knitting, dyeing and finishingFabric mill · Confirm with the millOEKO-TEX Standard 100
  3. 3
    SpinningYarn spinner · Confirm with the mill
  4. 4
    Recycled polyester from post-consumer PETFibre source · Confirm with the mill
LG-001 · Your brand · SS2718 / 18

Product passport

5 of 5 ready
FieldValueStatus
Product nameHigh-waist leggingsReady
Style numberLG-001Ready
Repair and reuseSpare buttons and thread on request; take-back through the brand.Ready
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