Cap tech pack template

Structured six-panel twill cap with a curved visor, taped seams and a buckle strap.

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Front

Back

Your brand · SS27

Six-panel cap

CP-001 · Draft

8 of 8 checks passSample size OS18 sheets

1 sizes: OS
Sample size: OS
Colorways: 3
Target cost a unit: $6.30

Category: Cap
Fit: One size, adjustable 54 to 60 cm on the buckle strap
Designer: Your brand
Units: cm, measured flat (half)
Factory: Confirm on award

Structured six-panel cap in 340 gsm cotton twill. Buckram-fused front panels, curved visor with eight rows of stitching, six eyelets, taped crown seams and an antique-brass buckle strap. One size, adjustable 54 to 60 cm. Sample size OS. All measurements in cm, taken flat (half) unless the point is a length.

CP-001 · Your brand · SS2702 / 18

Factory handoff

8 of 8 checks pass

Calculated from the pack itself. Open items are allowed; anything marked to fix blocks a factory handoff.

PassEvery point of measure is complete4 points with code, method, tolerance and base.
PassPoint of measure codes are uniqueEvery code appears once.
PassBody tolerances within half a grade step1 body points checked.
PassCritical points are marked2 critical points fail QC outright.
PassEvery operation names its stitch and density7 operations specified.
PassEvery BOM line has an item and a quantity15 lines with item and quantity.
PassSelling markets have their registrations4 markets registered.
PassProduct passport dataEvery field ready.

CP-001 · Your brand · SS2703 / 18

Flats

Front and back

Front

Back

AFront flat: six panels, eyelets, curved visor with topstitching (add your drawing)
BBack flat: buckle strap opening, crown button (add your drawing)

CP-001 · Your brand · SS2704 / 18

Bill of materials

15 lines

Quantities are per garment at the sample size; waste is the allowance on top.

Item	Per garment	Unit	Waste
Fabrics
Cotton twill 340 gsm	0.4	m	8%
Buckram 170 gsm	0.1	m	10%
Trims and hardware
HDPE visor insert	1	ea	2%
Brass eyelet 4 mm	6	ea	3%
Buckle strap set	1	set	2%
Self-covered button 20 mm	1	ea	2%
Notions
Sweatband tape 32 mm	0.6	m	5%
Seam tape 15 mm	1.1	m	5%
Thread
Tex 27 construction thread	90	m	10%
Tex 40 visor topstitch	60	m	10%
Labels
Main label, woven	1	ea	2%
Care label, printed	1	ea	2%
Packaging
Hang tag with string	1	ea	2%
Crown card insert	1	ea	2%
Polybag 28 x 28 cm, recycled	1	ea	2%

CP-001 · Your brand · SS2705 / 18

Fabrics

Item	Composition	Notes
Cotton twill	100% cotton, 340 gsm, 2/1 twill	Six crown panels, visor cover and strap. Width 150 cm, shrinkage max 2% L x W.
Buckram	Non-woven polyester, 170 gsm	Fused to the two front panels for structure.
Sweatband	65% polyester 35% cotton taped twill, 32 mm	Folded over the inside lower edge.
Seam tape	100% recycled polyester, 15 mm	Covers all six crown seams on the inside.

CP-001 · Your brand · SS2706 / 18

Notions

Item	Quantity	Notes
Visor insert	1	1.2 mm HDPE, pre-curved, 7 cm at centre front
Metal eyelets	6	4 mm antique brass, one per panel
Buckle strap	1 set	Antique-brass slide buckle with a tuck-in loop, 20 mm wide
Crown button	1	Self-covered 20 mm button at the crown point

CP-001 · Your brand · SS2707 / 18

Labels

4 markets

Main label

Woven damask, 50 x 20 mm, caught in the sweatband at centre back

Size label

Printed on the sweatband: one size, adjustable 54 to 60 cm

Care label

Printed satin, inside the sweatband on the left: Spot clean with cold water and a soft brush, do not machine wash, do not bleach, dry flat in the shade, do not iron the visor.

Hang tag

Recycled 400 gsm card with style, colour and barcode, tied to the buckle strap

Care label artwork

CP-001Spot clean with cold water and a soft brushdo not machine washdo not bleachdry flat in the shadedo not iron the visor

Markets

Market	Selling	Label languages	Label rule
United States	Yes	EN	Fibre content (100% cotton; visor insert HDPE), country of origin, care, and your RN or company name.
Canada	Yes	EN, FR	Bilingual fibre content and care; CA number or full company name and address.
European Union	Yes	EN, DE, FR, ES, IT	Fibre names in each market language; care symbols per ISO 3758.
United Kingdom	Yes	EN	Fibre content in English; care symbols per ISO 3758; origin recommended.

CP-001 · Your brand · SS2708 / 18

Threads

Item	Notes
Tex 27 core-spun poly (120 Tkt)	Crown seams, taping and sweatband, colour matched
Tex 40 core-spun poly (75 Tkt)	Visor topstitching, tonal or contrast

CP-001 · Your brand · SS2709 / 18

Graphics

Item	Notes
Front embroidery	3D puff embroidery, 9 x 4 cm, centred on the front panels 3 cm above the visor seam, 7,200 stitches, tear-away backing

CP-001 · Your brand · SS2710 / 18

Colorways

3 colorways

BlackPantone 19-4007 TCX#26262A
StonePantone 15-1119 TCX#C6AE8E
NavyPantone 19-4024 TCX#2A3243

CP-001 · Your brand · SS2711 / 18

Sizing

OS · sample OS

Item	Value	Notes
Size run	OS	One size, adjustable 54 to 60 cm on the buckle strap
Sample size	OS	The base column of the graded spec
Units	cm	Half (flat) measurements unless the point is a length

Customer size chart (cm)

Measurement	OS
Cap circumference	57
Cap crown height	14
Visor length	7

CP-001 · Your brand · SS2712 / 18

Graded Spec / POM

4 points · 2 critical

Centimetres, measured flat (half) unless the point is a length. Sample size OS in bold.

Code	Point of measure	Tol ±	OS
CAP_CIRC	Cap circumferenceCriticalInside the sweatband around the full opening, strap at its middle setting.	0.5	57
CAP_HT	Cap crown heightCriticalCrown top to the lower edge at centre front.	0.4	14
CAP_BRIM	Cap brim widthSide to side across the visor at its widest.	0.3	18.5
VIS_LEN	Visor lengthCentre front seam to the visor edge.	0.3	7

CP-001 · Your brand · SS2713 / 18

Product Options

Item	Notes
Crown	Structured standard; an unstructured version drops the buckram and the front seam tape
Closure	Buckle strap standard; a snapback uses a 7-position plastic snap

CP-001 · Your brand · SS2714 / 18

Cutter's Must

Item	Notes
Grain	Straight grain on every panel; the strap cut on the warp
Nap	Twill running the same way on all six panels
Fusing	Buckram on the two front panels at 140°C, 15 s, 3 bar; peel test before bulk

CP-001 · Your brand · SS2715 / 18

Construction Details

7 operations

1
Crown panels301 lockstitch12 SPISA 6 mm
Six panels joined into two halves, then centre-joined; seams pressed open.
2
Seam taping301 lockstitch12 SPISA 0 mm
15 mm tape over all six seams inside, edge stitched both sides.
3
Eyelets and crown button301 lockstitch12 SPISA 0 mm
Six 4 mm eyelets, one per panel; self-covered button set at the crown point.
4
Visor301 lockstitch10 SPISA 6 mm
HDPE insert fully enclosed, eight rows of topstitching 6 mm apart, curve even side to side.
5
Visor to crown301 lockstitch10 SPISA 1 cm
Centred to the front seam within 1 mm, no twist.
6
Sweatband301 lockstitch12 SPISA 6 mm
Folded over the lower edge, main label caught in at centre back.
7
Buckle strap and finish301 lockstitch12 SPISA 6 mm
Strap bartacked to both back panels, buckle set, tuck loop at the left; crown brushed and steamed.

Quality and packing

Item	Notes
QA: measurements	Circumference, crown height and visor within tolerance on 10 pieces per colour
QA: visor and hardware	Visor holds its curve after 24 h at 40°C; buckle and eyelets hold a 90 N pull
QA: embroidery	No puckering, backing trimmed flush, stitch count within 5% of the approved file
QA: AQL	AQL 2.5 major, 4.0 minor, ISO 2859-1 general level II
Packing	Crown stuffed with a card insert, one per recycled polybag, 24 per carton

CP-001 · Your brand · SS2716 / 18

Costing

$6.30 a unit

Cost	USD	Notes
Fabric and buckram	1.40	USD per unit
Trims and hardware	1.10	USD
Embroidery	0.90	USD at 7,200 stitches
CMT	2.60	USD at 500 units
Packing	0.30	USD
Total	6.30	Estimate before the factory quote

CP-001 · Your brand · SS2717 / 18

Traceability

4 tiers

1
Cut, sew, finish and packYour cut-and-sew factory · Confirm on awardSocial audit (SMETA or amfori BSCI)
2
Weaving, dyeing and finishingFabric mill · Confirm with the millOEKO-TEX Standard 100
3
SpinningYarn spinner · Confirm with the mill
4
CottonFibre source · Confirm with the mill

CP-001 · Your brand · SS2718 / 18

Product passport

5 of 5 ready

Field	Value	Status
Product name	Six-panel cap	Ready
Style number	CP-001	Ready
Repair and reuse	Spare buttons and thread on request; take-back through the brand.	Ready

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